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2026
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09
The Dagu Chemical Equipment Intelligent Operation and Maintenance Management Platform fortifies a “digital defense line” for critical equipment.
Since June of this year, Tianjin Dagou Chemical Co., Ltd. Intelligent Equipment Operations and Maintenance Management Platform It has been officially put into operation. Over the past three months, the management platform has focused on critical equipment such as magnetic‑drive pumps, multistage pumps, and high‑voltage motors, upgrading equipment condition monitoring from “periodic inspections” to “real-time monitoring,” thereby adding an additional layer of assurance for the safe operation of the plant.
The company classifies online monitoring equipment into categories based on its importance to safe production. A, B , Categories C and three—leveraging the platform to implement tiered strategies and precise control, ensuring that limited manpower, spare parts, and monitoring resources are allocated precisely to the most critical equipment. Through… Real-time By monitoring vibration, temperature, and other sensor data, the platform automatically detects early‑stage issues such as insufficient lubrication, excessive vibration, misalignment, and wear, issuing timely warnings before failures escalate. This effectively shifts the maintenance paradigm from “reactive emergency repairs” to “proactive prevention and predictive maintenance.” In addition, the company has implemented a four‑tier alert system within the platform, ranging from minor to critical, with each alert accompanied by clearly defined response actions, thereby establishing end‑to‑end management that spans “detection–early warning–remediation–closed-loop follow‑up.”
As the platform has been operating routinely, its benefits have gradually become apparent. In the styrene unit area alone, equipment management personnel have relied on the platform to promptly detect and address equipment malfunctions at an early stage, resolving five incidents. According to the styrene equipment managers: “The introduction of the intelligent platform has made maintenance scheduling far more precise, helping to avoid reactive maintenance and reducing the operation of equipment with existing faults, while also preventing over‑maintenance. As a result, the long‑term stable operation of the unit is now better assured.”
Going forward, Dagou Chemical will leverage this platform to continuously expand the scope of online monitoring, steadily enhance intrinsic safety, and lay an even stronger foundation for the safe and stable operation of its facilities, thereby harnessing new‑type productive forces to drive the company’s transformation, restructuring, and high‑quality development.